Vacuum gate valves are devices that regulate the flow of gases, fluids or materials through a structure or aperture by opening, closing or obstructing aport or passageway. Gate valve assemblies consist of three key components:
- an actuator
- a carriage/gate
- a valve body
The actuator provides the power to position or transport the valve's carriage/gate. The actuator is attached to the valve's body via a rectangular bonnet flange. The gate closes or opens one of the valve's body ports. The valve body is a vacuum tight chamber that is screwed, flanged or welded into a larger vacuum vessel or system.
Reliable vacuum valves were not commercially available until the late1940s with the advent of O-ring elastomer seals. An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, forming a seal at the interface. Developed during WWII for use in aircraft hydraulic systems, the elastomer O-ring was soon thereafter adopted by the vacuum community as the standard means of making vacuum seals. Prior to this, it was common practice, even in large research establishments, to upgrade general service valves for vacuum use by winding actuator shaft gaskets from string soaked in an Apiezon grease.
MDC stainless steel vacuum gate valves incorporate patented C-Loc® and Uni-Loc™ gate valve locking mechanisms. No contact is made between a valve's body and the locking mechanism, a feature which markedly decreases vibration and in sures smooth valve operation.
MDC gate valves require about half the number of moving parts found in comparable competitor valves. This reduction in moving components minimizes wear and particulate generation which in turn provides valves of superior performance and reliability. The valves' low outgassing characteristics can be attributed to a fusion welded 300 series stainless steel body, welded AM-350 stainless steel nesting bellows as well as small cross-section O-rings and the elimination of blind internal cavities.
MDC circular gate valves are offered in various sizes ranging from 0.625" to 12" port diameters. Standard port mounts include:
- Del-Seal™ CF metal seal flanges, which are recommended for ultrahigh vacuum service
- ISO Kwik-Flange™ and ISO Large-Flange™ fast make and break elastomer sealed flanges, ideal for high-vacuum applications requiring frequent assembly and disassembly
- ANSI / ASA elastomer seal port flanges for use in high-vacuum applications where ANSI standards are specified
Gate valve actuation is available in both manual and electropneumatic configurations.
Custom designed valves are available on request.
- High vacuum (HV) series
- Circular apertures ports
- CF ConFlat port flanges
- 300 SS stainless steel construction
- Electropneumatic actuators for pneumatic operation
- Patented C-Loc® and Uni-Loc™ locking mechanism
- 120VAC air control solenoid valve
- Double Sliding Seal Actuator Seal
- TIG-welded internal body joints
- Electropolished interior and exterior surfaces
- Superior sealing performance for minimal surface erosion
- Bidirectional / dual direction for non-restricted flow
- Simple body, compact structure for easier operation
- Energy-efficient for reduced total ownership cost
- Wide application range
Port Size
Port Flange
Actuator
Flange Thread
Material
Body Carriage & Gate
Seal
Air Cylinder
Bolts
Gaskets
Bonnet Seal HV
Gate
Piston
Electropneumatic Actuator
Air Pressure
Air Control Valve
Power Loss
Position Indicators
Vacuum
Range
Leak Test
Temperature Range
Weight
6.00" (6.00 inches) / 152.4mm
CF ConFlat Flange
Pneumatic
UNF
300 series SS
Double Sliding Seal
Teflon® coated aluminum
300 series ss, silver plated
Elastomer
Fluorocarbon-based fluoroelastomer (FKM / FPM)
Fluorocarbon-based fluoroelastomer (FKM / FPM) elastomer
70 to 100 psig
Kogani I Slim Air Cylinder
Valve closes
Magnetic Position Indicator
1x10-11 Torr
2x10-10 cc/sec of He
Bakeability under vacuum in Open-Closed positions, with the following Bonnet-Gate seal combinations
Series
HV Max valve body temperature 300°F 150°C
HV Max Acuator Temperature 210°F 100°C
37 pounds / 16.8k
- High vacuum (HV)
- Industrial
- Life sciences / bio-medical
- Semiconductor
Description |
Kit Contents |
Flange Type |
Quantity/ Package |
Flange Size |
Part Number (SKU) |
More Information
Specifications
Weight (lb) | 25.00 |
Flange Size | DN100CF 152mm | 6.00" OD |
Fastening Method | Bolt |
Flange Thread Type | UNF |
Material | 304SS (1.4301 | UNS S30400) Stainless Steel |
Port Size | 4.00" (4.00 inches) 101.6mm |
Vacuum Series | High Vacuum (HV) |